Intelligence on top of the automation you already paid for
FermentDT is an AI supervisory control system — a digital twin — that layers neural-network soft sensors, predictive modelling, and model-predictive control on top of the PLC/SCADA already running an industrial fermentation. It doesn't replace your control system; it sits on top of it, tells you what's about to go wrong before it does, then steers the process toward a target curve instead of a static setpoint.
Closed-loop control, not monitoring — and fermentation-native, not a horizontal analytics toolkit you build yourself.
The whole loop, in under a minute.
Soft sensors inferring what the instruments cannot measure, drift flagged early, and the controller steering the batch back onto the target curve.
How it works
Four moves, around the clock
FermentDT runs a continuous supervisory loop over every tank. It reads, predicts, decides and steers — then reads again, a few seconds later, for as long as the batch is alive.
The core difference
A target curve, not a static setpoint
Holding a fixed number is why the same vintage drifts every vintage. FermentDT steers the whole trajectory.
One number to hold. The batch wanders around it and nobody knows the end-point is wrong until it's too late to act.
● A small early correction keeps the batch tracking the ideal path — and lands it on the same end-point, every run.
No new probes
Measure what you can't put a sensor on
Neural soft sensors turn the cheap signals you already log into the lab values you'd otherwise sample by hand — continuously, with nothing new in the tank.
+ digital twin
Where it sits
On top of the stack — not in place of it
An optimization layer over the control system you already run. No rip-and-replace, no plant downtime, vendor-neutral by design.
01—06 · What's in the box
The supervisory stack
Six capabilities, one engine — the full loop, packaged.
On the floor
What it changes
catch contamination and temperature excursions before they spread across the cellar
predictive control drives every batch toward the same trajectory
fewer 2 a.m. cellar checks, fewer overnight surprises
software on top of automation you already paid for
See it run
Every level, colour and bubble is a number the model computed
Scrub a whole-vat ferment. Operators we work with see it against their own tanks.
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