Intelligence on top of the automation you already paid for
FermentDT is an AI supervisory control system — a digital twin — that layers neural-network soft sensors, predictive modelling, and model-predictive control on top of the PLC/SCADA already running an industrial fermentation. It doesn't replace your control system; it sits on top of it, tells you what's about to go wrong before it does, then steers the process toward a target curve instead of a static setpoint.
Closed-loop control, not monitoring — and fermentation-native, not a horizontal analytics toolkit you build yourself.
How it works
Four moves, around the clock
FermentDT runs a continuous supervisory loop over every tank. It reads, predicts, decides and steers — then reads again, a few seconds later, for as long as the batch is alive.
The core difference
A target curve, not a static setpoint
Holding a fixed number is why the same vintage drifts every vintage. FermentDT steers the whole trajectory.
One number to hold. The batch wanders around it and nobody knows the end-point is wrong until it's too late to act.
● A small early correction keeps the batch tracking the ideal path — and lands it on the same end-point, every run.
No new probes
Measure what you can't put a sensor on
Neural soft sensors turn the cheap signals you already log into the lab values you'd otherwise sample by hand — continuously, with nothing new in the tank.
+ digital twin
Where it sits
On top of the stack — not in place of it
An optimization layer over the control system you already run. No rip-and-replace, no plant downtime, vendor-neutral by design.
01—06 · What's in the box
The supervisory stack
Six capabilities, one engine — the full loop, packaged.
On the floor
What it changes
catch contamination and temperature excursions before they spread across the cellar
predictive control drives every batch toward the same trajectory
fewer 2 a.m. cellar checks, fewer overnight surprises
software on top of automation you already paid for
See it run
The live demo lab
Step inside the FermentDT live demo — a simulated digital-twin dashboard that shows the system the way an operator would see it. Watch live fermentation telemetry stream from a virtual tank while the soft sensors infer what the hardware can't, an anomaly flag lights up as a temperature excursion pulls the batch off-trajectory, and the model-predictive controller proposes the correction that brings it back to the target curve.
Enter the live demo →